replacing teak deck on boat

Removing the deck hardware took eight days with two people working 12 hour days. In fact, teak is so durable it was the preferred wood for aircraft carrier flight-decks in WWII. When the surface is a uniform wet, muddy brown, apply the second part (the acid), spreading with a clean bristle brush; 4. . Remove the teak completely and replace. About 4-5 gallons of epoxy and 'fillers', about 20-25 sq. My heart goes out to everyone dealing with aging teak decks. Flexiteek is the OEM supplier for many boat builders and has distributors in 38 countries. etc., Awlgrip deck (tinted) paint and 'grit' to cover/hide the repair. Hours of operation: Mon & Thur: 9AM-6PM. Hello, I am helping my grandfather to fix leaks on the teak deck of his 48-1/2ft. 3. The first question is what kind of a teak deck do you currently have - is it glued on or screwed on. Forstner drill bit 3/8" diameter. First of all, try to wet down the teak with fresh water, then clean it with a detergent solution. 8. Connecticut, USA: Victor Arcellus removed all of the weathered teak on his gorgeous Pearson 27, and replaced it with new PlasTEAK trim including handrails, toe rails, and his companionway hatch boards. In my experience making panels and then transferring them to the boat never quite works out so I tend to lay up direct on the deck. The proper fix is to take out the screw, drill out the hole a little lower, and replace the screw (with some sealant) and cover. 17 Apr 2016 #9 pvb Well-known member . Since the advent of fiberglass boat production, sailors have had a love-hate relationship with teak decks. We are talking about many thousands of pounds and your boat out of action for a while. This drill bit allows you to clean up the existing hole, and if necessary, drill deeper into the wood to provide more clearance above the screw. 15. Other deck thicknesses are also available upon request. To calculate an estimate: For hundreds of years teak has been the preferred finishing-wood of builders around the world due to its beauty and ability to withstand the harsh conditions of the sea. STEP 5 - How to use Semco Teak Sealer. Our standard deck thicknesses are 1/4", 3/8" and 1/2". The answer is to pull the screw and drill a bit deeper and put a new, shorted screw if necessary, back in. STEP 2 - How to clean a teak deck. What you'll need: 1. On 11/9/2021 at 6:51 AM, accnick said: I built my last boat with teak decks. This may be the most time consuming job of the whole process. Remove the screws and washers within 24 hours. Most of the teak plugs are shot and the bronze screws have become corroded. Marine Plastic Innovations can give your boat an inexpensive "face lift" by simply replacing your weathered and rotted teak or mahogany with maintenance free King StarBoard.Just bring in (or send us) the pieces you want to replace and we can . Only use water to clean a teak deck. I recall teak decking as 3/4" thick. For early shipbuilders, the attraction was its strength, durability, and when building warships, its resistance to cannonballs . This option has historically offered some of the most convincing alternative teak products, with the grain, texture, impact resistance and non-slip properties of the real thing. Can anyone give me an idea of the cost of replacing the teak decks on a 40ft Beneteau Oceanis. The alternative is to put the boat in a shed somewhere. Re-caulking of structural teak decks is a continuous process which commences about 10 minutes after the deck was first laid and continues until the boat is abandoned. It's our beginning, the mainstay of our product selection, and SeaCork can be found on thousands of boats around the world, from RIB tenders to stately 140 foot schooners. Determine if personnel installing the new modular teak . like the floor joists in your home, you'll need to replace the stringers you've removed. Need to remove a lot of fittings, take old teak off, clean up deck, fill holes where screws have been, and smooth and gelcoat any areas which aren't going to be recovered. The test started at lunch time, that is the hottest time of the day. . The latter is more complex to replace as the hundred of holes in the cored deck will have to filled in after removing the old teak and before glueing on the new. Make sure the wood is completely dry, and fill the crack with a suitable marine epoxy. 1. New decking is normally installed with about 6 mm in depth, however, a 3mm teak deck could still have up to five years of usage left in it, and revamping these costs . fiberglass cloth, gelcoat/spray gun etc. Includes side decks, cockpit seats and cockpit floor to maintain consistency. 3. Thinking of extracting the screws or drilling thru them and plugging holes with bungs. The advantages of cork flooring on a boat are hard to overstate: durability, traction . They were very hot underfoot in the Caribbean and other hot, sunny climates around the world, such as Southeast Asia and the Middle East. Allow the epoxy to fully cure. This saves teak boat owners both time and money and makes cleaning a teak deck a breeze. But, I have removed teak decks on 22 boats, Baltics, Cheoy Lee's, Swanns, and a Hylas. Removing the old teak and preparing the deck for bonding new teak. chainplates all got replaced as needed, but the most expensive project was a complete replacement of the teak decks. Removed all old teak decking and caulking. For teak restoration, you will need to wash the surface first. Using Treadmaster would of course perhaps reduce the boat's value; especially on larger yachts. We have over 50 years of experience in teak deck repairs caulking. The cost of removal and replacement of a teak deck is currently over a thousand euros per square meter, a price that is destined to continuously rise due to demand versus supply. Don't underestimate this; a new teak deck for a 40-foot boat will cost upwards of $30,000 (and it's a bill that all too frequently . However, although it's a potentially very durable material for marine use, if teak decks are not treated carefully they can quickly deteriorate, leaving the owner with a significant five-figure bill for repair or replacement. This same group will need to reinstall the hardware onto the new teak or composite deck and recommission the boat for sea. It has exceptional durability, especially in the tropics. Flip the assembled synthetic boat deck over, label it for location and orientation on the boat, and glue all seams with the gap-filling silicone glue provided. 11.Replacing teak deck caulking. As a point of reference, you can plan on this taking about four hours with two workers, to remove the deck on an 18-foot center console. It looks like teak wood, has the excellent properties of wood and plastic, and is durable and waterproof. For a rough estimate, use deck thickness. July 13, 2022 Miami International Boat Show February 15-19, 2023 July 14, 2022 Follow these steps for optimal cleaning: Wet the area: Use a water bucket or a pressure washer in its low setting to water down the deck. Teak Trim Replacement on a Pearson 27 Sailboat. See reviews, photos, directions, phone numbers and more for the . I don't face this with Orion, hull 52. This company has offered synthetic teak boat decking material since 2000. Replacing a teak deck is a massive job. Glued down the teak frame with epoxy and screws that are too be removed later. A new teak swim platform will cost upwards of $1000, so does anyone know about repairing teak marine items, and whether they will be durable enough . 7. The problem, though, is that soft spots indicate an underlying problem that, if ignored, will spread. Question about refinishing my teak deck. What Happens When a Teak Boat Deck Becomes Damaged? Use screws and . The crew Olaf contracted in Sweden used a patented vacuum-bagging method that required no screws. Step 1: Clean teak wood on a boat. If I were making an offer on a boat with teak decks, and thinking of cruising in hot, sunny places, I would build the cost of . Especially if you have it done here in the states. Discussion in 'Sailboats' started by thedailyhustle, Feb 10, 2008. Joined: Feb 2008 Posts: 4 . Rated 5 out of 5 Alex Martinez - October 7, 2020. . At least 100 man hours or more. The aesthetic of a well designed teak deck is a major factor for most when it comes . 1. How to choose the right deck design for your boat. Our chandlery here sells the teak deck sealant required for your boat as we stock the main brands. STEP 3 - No No's when cleaning a teak deck. Fill the grooves and apply some surface, e.g. Repairing a teak boat deck can often be easier than repairing a fiberglass or aluminum boat deck. 10.Replacing teak deck plugs. Keep the tool at a shallow angle and at a slight angle to the direction of the seam so that it cuts with a shearing action. Don't underestimate this - for a 40ft . After that rinse it with water, then leave it to get dry for some time. On the other, teak is expensive and time-consuming to maintain. PVC decks. Replacing Teak Decks is a Monumental Job Fred Grimm. Screws are normally set with about 3/16 below the surface so you have about 1/8" of bung left after years of sanding. People often talk about it. We absolutely do NOT let the owners observe the work. The best method for cleaning a teak deck is to swab it with salt water once a week. Likely more than the boat sells for. This blog section will diarise the teak deck replacement as it advances. Darrell NicholsonThe new teak deck aboard Pleasure, a Hallberg-Rassy 352, was the most expensive part of the boat's refit. GRP underdecks take our 3 man crew a single day, to strip. Cutting, bonding, and caulking the new teak. Teak has been an inherent part of ship and yacht building since the 16th century. Make sure to have several hundred pairs of latex gloves, numerous rolls of paper towels, and a large trash bag ready and open prior to applying the epoxy and teak. Teak Replacement. . July 14, 2022 Why put a deck on my boat? On steel . Tape off small sectionstwo- or three-foot squares are ideal. Not only do teak decks look gorgeous on a boat, but they are also practical. Using a scrubbing brush regularly to scrub the grain, makes it weak and rough. Dry tested fitting of teak battens, then added . Teak decking and trim are a staple of high-end boat-building. The wood is cracked, and I'm wondering if it's worth exploring fixing it rather than replacing the whole board. Sep 10, 2016. Sanded the under surface and replace any hardware or fittings that need to be replace now. Boat slides really well on the new bunks, really looking forward to never having to mess with the trailer bunks again!! Conversely, it might make the boat easier to resell. Bond the remaining strips in place, several at a time, following the same procedure. Of course, there is more to a teak deck than the wood. As someone capable of rationalizing almost anything, and because I was able to buy the boat for . The first step after deciding you want to remove your decks is to remove all the bungs and screws from the deck. Apply and spread enough of the acid to turn the teak a uniform tan; 5. Inevitably the teak seams will leak and the trapped water will rust the steel causing it to swell and lift the teak off. I have a boat with a teak deck on which so much material has worn away that the grooves are no longer deep enough to hold the caulking. Work started this week on the decks which will take around six weeks to complete. Re-installing the deck hardware. Use a random orbit sander with 120 grit paper to sand down the deck. ft. of "klegecel" etc. So, calculating the square footage of your boat's deck surface will better determine the full cost of materials. 2. 12.Sanding a teak deck. Most of today's new boats are designed to keep the maintenance down to allow more pleasure time for cruising and fishing. Probably will take 3 solid days to remove and clean out; about 4-5 days to restore. Boat Trailer Parts in Eagle on YP.com. Question: 1, How do I go about replacing the curved teak planks? After more than one hour of sun exposure, our teak synthetic panels reached the maximum temperature peak. Anything is possible but it always costs. The Permateek was the hottest one, with a temperature of 60.8 degrees, followed by the Flexiteek with a temperature of 57.3 degres and the Plasdeck with 53.5 degrees. Clean Your Teak Deck Regularly. Never use epoxy on damp wood. The teak is most likely bedded with 3M5200 or . Antigua Slipway has the team of shipwrights to renovate or replace teak decks. 1. Clean out the crack using a knife or razor blade. SYNBOATEK Synthetic Teak Decking is SevenTrust's most popular boat deck product. for core replacement, a 'bundle' of 12-16oz. On the one hand, they provide a good nonskid surface and add a feeling of warmth to a boat's appearance. Teak Deck/Bung Repair/Replacement. By contrast, synthetic teak decking can be installed . Re- seeming and replacing old plugs in the TEAK Deck . prototype boat for the Columbia 50. If you have any questions on any part of this process, please feel free to comment or email info@perfect-sailing.com. Nuteak is a versatile material with multiple color choices and many design options, . Teak deck restoration. It's far too brutal. Boat is 38 years old, I have a LOT of screws showing, and my teak appears thin. . The stanchions and pulpits alone had over 120 bolts through the deck. Cork Decking for Boats. To replace the decks on a 9m (30ft) boat is six weeks' work - three months for a 15m (50-footer). When you notice a small soft spot in the deck of your boat, it's often easy to ignore it, thinking the problem is one of limited scope. (Do I . Our teak swim platform broke when some girls jumped off of it. Never use detergents because they'll strip the wood of the natural teak oil that preserves it. Regular cleaning prevents dirt buildup, and the salt water acts as in inhibitor for mold and rot. Although it's a potentially durable material for marine use, the teak used in decking can quickly deteriorate if not cared for correctly, leaving the owner with a significant bill for repair or replacement. 22 Feb 2013. $80 - $100 per hour to remove the teak, repair the core (assuming it can be repaired), replace the deck. Flexiteek. fiberglass and or paint. In this video, I'll show you what needs to be repaired on a teak deck, the tools, and supplies necessary to repair it, the step-by-step process, and I'll als. I can find hundreds of threads and videos about total replacement of the seams, but very little information about smaller repairs. Teak should never be laid over steel plate decks. After allowing the seam compound to set up overnight use a window scraper with a sharp razor blade to trim off the excess. On the decks of boats is where SeaCork is truly at home. Squeeze adhesive out of the tube and twist the tube end to seal it, then spread the glue with a V-notched trowel. Aug 8, 2011. We constantly innovate and try to produce high quality products and provide the best deck solutions for yacht manufacturer and user. February 13, 2018. Like many Taiwanese boats built in the 1980s, my Kaufman 47, Quetzal, was slathered in teak. Thinner decks use teak boards of 0.75 rough thickness, and thicker decks use boards of 1" rough thickness. My brother and I have an older-style Eastern 24 CC with a teak sole. Wet the teak down; 2. https://www.youtube.com. Tools and Supplies. Applied epoxy primer and polyurethane paint to prep for laying down of the teak. Cut the grooves deeper and recaulk. The new PlasTEAK trim looks like freshly oiled teak and really dresses up this sailboat. Hallberg Rassy 38 Nadine sail removal. The overview for a project on how to replace and repair the deck of an older boat with a failed teak deck.Subscribe To This Channel!! Option 1 is not my favourite since it requires skills . Side decks, foredeck, cabin trunk, handrails, coamings a veritable forest afloat. With boatyards and shipyards fulfilling the criteria of facilities, equipment, and personnel, it is prudent to meet with the service managers at nearby boatyards first. In a few places the seams have separated and started to lift. After this part is done you can progress with the actual teak removal. $20-30 per board ft for new teak to replaceas they say "priceless" because unless you really know what you are doing . 1. As a . Cut out the old rotten deck or section of deck that's rotten. If the teak's wood gets clean, even a light tan, then you are in luck. Esthec, a polymer and synthetic fibre composite, is used for the decking on Xanadu, a 60m Benetti. They represent a major savings in on-site skilled labor hours and fabrication materials waste. Smaller cracks in teak deck boards can be filled with a marine epoxy. 2. Measure the deck's thickness carefully; if you cut any deeper, you'll likely be sawing into the stringers or bulkheads that support it. My grandfather had . MARITIME Custom Teak Decks and Teak Deck Panels eliminate the need to tediously hand lay a deck plank by plank. Phase One. Apply part one (the caustic), spreading and lightly scrubbing with a bristle brush; 3. Boat Outfitters King Starboard Boat Door ($161.44 for base door and frame for an opening measuring 14 inches wide by 16 inches high, boatoutfitters.com) 3M Marine Grade Silicone Sealant ($24.99/10-ounce cartridge, westmarine.com) Start by removing the old door and frame, then carefully measure the hole cutout height . Alternatives to traditional teak wood. STEP 1 - Equipment needed for cleaning a teak deck. STEP 4 - How to use Wessex Teak Deck cleaner. #1. 3. It is also hard on the knees and back! If your boat is overdue for new decking, take a look at some of the hottest, cool-comfort synthetic teak decking offerings on the market. Make sure you wet the whole surface. The average DIYer will usually find it much easier to replace a few teak boards versus learning how to lay . The material costs for the new teak are going to be the smaller portion of the . Teak swim deck restoration. The caviote here is that the decking has some room from below. 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Yacht manufacturer and user clean it with water, then leave it to swell and lift the.. Decking is SevenTrust & # x27 ; of 12-16oz three-foot squares are ideal the remaining strips in place, at! Olaf contracted in Sweden used a patented vacuum-bagging method that required No screws Where. And started to lift for teak restoration, you will need to tediously lay! Of replacing teak deck on boat process, please feel free to comment or email info perfect-sailing.com! Usually find it much easier to replace a fiberglass rotten boat deck Becomes Damaged ; especially on yachts Skilled labor hours and fabrication materials waste sure the wood of the tube to. Calculate an estimate: < a href= '' https: //www.marinetalk.com/restore-teak-wood-on-a-boat/ '' > new teak slathered. Has some room from below and my teak deck replacement as it advances cleaning prevents dirt buildup, replacing teak deck on boat I Chainplates all got replaced as needed, but very little information about repairs! 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Maritime Custom teak decks boards of 0.75 rough thickness, and when building,! And twist the tube and twist the tube and twist the tube end to seal it, then it. Detergents because they & # x27 ; of 12-16oz never use detergents they., directions, phone numbers and more for the decking has some room from below this.! Soft spots indicate an underlying problem that, if ignored, will spread as needed, the The acid to turn the teak off section will diarise the teak frame with epoxy and screws from deck Contracted in Sweden used a patented vacuum-bagging method that required No screws: //forums.iboats.com/threads/broken-teak-swim-platform-repair-or-replace.491137/ '' > What #! Clean out the crack with a bristle brush ; 3 of all, try to wet down teak Aluminum airboat - jnt.sympozjum-wsdak.pl < /a > 1 a & # x27 ; grit & # x27 fillers. A major factor for most when it comes screws from the deck installation performed stock. 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